by cuban8 » Wed Jan 18, 2012 10:22 am
FIXED!!
Dismantled the charger and was suprised at the very poor soldering therein. Solder beads and splashes all over the place, no wonder the magic smoke is sometimes seem coming from these units. Spent an hour with a magnifying glass and bright lamp cleaning up the PCB (which itself looked to be of good quality, but with signs of rework to a few of the SM devices at the factory) and re-flowing as many of the dodgy looking joints as I could get at (I used to work on SMT reworks years ago and still have my tools).
Re-assembled the unit and.......CONNECTION BREAK!
As a last resort, I metered the very nice looking battery power lead with very neat heat shrink to the XT60 and.....OPEN CIRCUIT!! Further inspection revealed the so-called soldered joint to the the 4mm plug was made from what looked like chewing gum. I'm glad that I found the busted lead after stripping and cleaning up the PCB as I wouldn't have seen the horrors lurking inside the unit itself, so the time wasn't really wasted.
Anyway, my Accucel 8 is fine now after some TLC, but what a shame that an otherwise perfectly good product is being spoilt by appalling quality control.
C8